September 07, 2008

Shaping Complete


After all the mess and being really anal about making it even, I finally finished shaping. At least I think I am finished. Don't really know since I have never seen anyone shape and don't know how clean it needs to be. So, keeping my fingers crossed, hopefully everything will go smoothly when I glass next weekend.

Doin the Rails




I forgot to take pictures as I was doing the rail bands, but here is the completed side rails. Just got a little into it and forgot. Haven't worked on the tail yet.

Shaping the Board


Skinned it with the Bosch 3365 and seemed to work. Although you can't really tell by the mess, the Bosch 3365 had a little bag attachment for the shavings and seemed to keep it a little more contained in my work area.

The single blade on the planer seemed to take chunks out of the board while skinning. Not sure if this is typical, but I am assuming not. Having only one blade instead of two made pretty rough cuts on the blank. But once I got pass the hard skin, it was as smooth as a babies butt.

Glad I went with the Bosch 3365. It was cheap and seems to do the job. Made a few modifications to it... I epoxied the foot's 45 degree grooves, removed the set down rest contraption and filed the notches on the knob to make the depth cuts smoother to turn.

The Template Cut-Out




Now, time to clean the outline.


Trabajo Trabajo!!

The Tools


These are some of the tools I am using...

I hand made the shaping block with some foam glued to it, a shaping paddle, caliper, a poormans shaping square made out of left over plexi glass and a shaping pad made out of an Oracle knee pad. And the usual tools I purchased from the store.

Don't know why Oracle was giving out knee pads for a promotional pieces!?!? I guess us techie nerds are always down on their knees fixing people's computers.

Oh yah, not shown here is the planer I purchased. I actually went with the cheapo Bosch 3365 3-1/4" Planer with only one blade. Actually got a deal from Home Depot because the box was all beat up. Hopefully it works!